Precision Rulon® Machining & Custom Parts
High-Performance Material. Precision-Machined Components.
Plastic Machining Inc. specializes in precision CNC machining of Rulon® materials for demanding wear, friction, bearing and sealing applications.
From prototypes and replacement components to ongoing production runs, our team machines custom Rulon parts to your drawings, specifications and application requirements.
Custom Rulon® Machining
Rulon® is a family of high-performance PTFE-based materials engineered to deliver low friction, excellent wear resistance and reliable performance in demanding applications.
At Plastic Machining Inc., we turn these specialized materials into precision-machined components built to meet our customers’ exact requirements.
Whether you need a single custom component, replacement part or ongoing production quantities, our team has the plastic machining experience to get the job done.
Have a drawing ready? Send us your print, material requirements and quantity to get started.
Rulon® Parts We Machine
PMI manufactures custom Rulon components for a wide range of industrial applications.
The Benefits of Rulon Plastic Machined Parts
Rulon® plastic machined parts offer many benefits to businesses and consumers alike. Not only do they provide a cost-effective solution for the production of precision parts, but they also offer superior durability and strength compared to other materials. Additionally, Rulon machined parts are lightweight, corrosion-resistant, non-magnetic, and can be used in a wide range of applications. In this article, we will discuss the various advantages that Rulon® plastic machined parts have to offer and why they are an ideal choice for businesses looking for a reliable solution for their manufacturing needs.GET A QUOTE TODAY
What is Rulon?
Rulon® is the Saint Gobain Performance Plastics trade name for a family of reinforced proprietary PTFE compounds. This unique family of materials offers a combination of high compressive strengths, low coefficient of friction, and excellent abrasion and corrosion resistance while running without lubrication. These materials are used in bearing and seal applications at temperature extremes from -400°F to +500°F (-240°C to +260°C) with or without additional lubricants.
Notable Material Features
- High compression strength
- Low coefficient of friction
- Excellent abrasion and corrosion resistance while running without lubrication
Find the Right Rulon® Grade
Not all Rulon materials are the same. Different grades are formulated for specific operating conditions, mating surfaces and performance requirements. PMI machines a variety of Rulon grades to meet the needs of industrial applications.
Rulon® LR
A versatile choice for bearing and wear applications.
Rulon LR is one of the most widely used Rulon formulations. It provides high wear resistance, low friction, good electrical properties and chemical inertness.
Common applications include sleeve bearings, flange bearings, thrust bearings and other components where wear resistance and reduced friction are important.
Color: Maroon
Rulon® J
Designed for softer mating surfaces and low-friction applications.
Rulon J provides a very low coefficient of friction along with good wear and abrasion resistance. It is particularly well suited for aluminum and other softer mating surfaces.
Its performance characteristics make it useful in start-and-stop applications where minimizing stick-slip is important.
Color: Dull Gold
Rulon® 641
Designed for demanding bearing applications where material compliance may be required.
Rulon 641 offers excellent load and wear characteristics and is manufactured from FDA-compliant materials.
Its compatibility with a variety of mating surfaces makes it suitable for many food and pharmaceutical bearing applications.
Rulon® 142
Built for heavy loads and linear movement.
Rulon 142 is designed for demanding load conditions and is commonly used in linear bearing applications such as machine-tool slideways and heavy equipment.
It provides low friction, strong non-lubricated wear performance and good heat dissipation.
Color: Turquoise/Bronze
Rulon® 123
Low friction and chemical resistance for softer mating surfaces.
Rulon 123 is a non-abrasive material designed for use against softer mating surfaces such as stainless steel.
It provides good chemical resistance, resistance to deformation and a low coefficient of friction.
Color: Black
Rulon® W-2
Designed for fresh-water applications.
Rulon W-2 is a PTFE-based material developed specifically for applications involving fresh water.
It offers low friction, strong wear characteristics and good thermal dissipation, with performance properties that are enhanced when wet.
Color: Black
Rulon® AR
A proven combination of flexibility, load capacity and wear resistance.
Rulon AR combines good load-carrying properties with high wear resistance, low friction and strong electrical and chemical properties.
Common applications include seals, piston cups and select bearing components.
Color: Maroon
Which Rulon® Grade Does Your Application Need?
Material selection can depend on factors including load, speed, temperature, mating surface, operating environment and chemical exposure. PMI works with a wide range of engineering and high-performance plastics and can machine your specified Rulon grade to your drawing and application requirements.
Grades of Rulon® Click for Standard Sizes
How Custom Machined Parts Made of Rulon Can Improve Your Production Efficiency and Lower Costs
Custom machined parts made of Rulon can be a great way to improve your production efficiency and lower costs. This material is incredibly durable, with excellent wear and abrasion resistance, making it ideal for use in high-demand applications. Its low coefficient of friction also makes it perfect for use in applications where fast speeds and smoother operation are required. Additionally, its superior strength-to-weight ratio means that it can be used to create lighter parts that are still strong enough to withstand the rigors of industrial use. With custom-machined parts made from Rulon, you can reduce downtime, increase productivity, and save money on production costs.
What Are the Advantages of Using Rulon For Your Machining Projects?
Rulon is a machining material that offers a number of advantages for use in machining projects. It has superior wear resistance, low friction, and excellent electrical insulation properties. It is also resistant to most chemicals and can be used in high-temperature applications. By using Rulon for your machining projects, you can benefit from its superior properties while ensuring that your project is completed quickly and efficiently.
Want to Know More?
Reach out to us for a free and competitive quote on your Rulon® parts. You can send an email, give us a call (CLICK TO CALL), or fill up our contact form to get started.
Rulon® Machining for Demanding Applications
Rulon components can be found in applications where friction, wear, load and operating environment place significant demands on traditional materials.
PMI machines custom Rulon components for applications across industries including:
Industrial Equipment
Bearings, bushings, wear components and replacement parts.
Pumps & Valves
Custom components for applications involving movement, friction and sealing.
Food & Pharmaceutical
Components machined from appropriate material grades for applicable processing equipment.
Water & Wastewater
Wear and bearing components for wet operating environments.
Heavy Equipment
Components designed for demanding loads, movement and repetitive operation.
Specialty Industrial Applications
Custom components manufactured to customer prints for unique operating requirements.
Why Choose Plastic Machining Inc.?
Plastics Are Our Specialty.
Machining high-performance plastics requires a different approach than machining metal. Material behavior, heat, tooling, fixturing and dimensional stability all matter when producing a precision plastic component.
That’s where PMI comes in.
PLASTIC MACHINING EXPERTISE
We specialize in machining engineering and high-performance plastics.
PRECISION CNC MACHINING
Custom components manufactured to customer drawings and specifications.
PROTOTYPES TO PRODUCTION
From one-off components and prototypes to repeat production requirements.
WIDE RANGE OF MATERIALS
Rulon is just one of the many engineering and high-performance plastics we machine every day.
QUALITY-FOCUSED MANUFACTURING
Parts are machined and inspected to meet customer requirements before they leave our facility.
From Drawing to Finished Rulon® Component
Have a Rulon part ready to manufacture? Send PMI your drawing, material grade, quantity and application requirements. Our team will review your project and provide a competitive quote for your custom-machined components.
SEND US YOUR DRAWING. WE’LL HANDLE THE MACHINING.
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Rulon® is a registered trademark of Saint-Gobain Performance Plastics Corporation.